How To Make A Work Bench From Old Doors: Ultimate Guide Of Making Work Bench From Old Doors & Windows
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Modified on 6/26/2023
Ultimate Guide Of Making A Work Bench From Old Doors & Windows
Old doors made of strong wood make good benches. However, hollow-core doors won't work for this project since they're simply not sturdy enough. Even if they are divided into sections, solid-wood doors are sturdy and can hold practically anything you are working on. The majority of them are around 32 inches wide, which is ideal for a bench, and when you cut one in half lengthwise, you get about 40 inches in height, which is also ideal for a workbench.
Step 1: Place Both Doors Across Four Sawhorses
Stack four sawhorses across both entrances. If the doors still contain hardware, use a drill/driver to completely remove it. Draw a line directly along the middle of one of the doors with a straightedge.
Step 2: Cut The Door Directly In Half
Utilizing a jigsaw, cut the door in half straight. When installing the workbench, place both parts flat against the wall. Orient the cut side downward. Use the tops of the doors to draw a line on the wall. Doors should be taken out of the wall.
Step 3: Run A Stud Finder Along The Line On The Wall
Utilize a stud finder to follow the wall's line. Find and mark every stud along the line. A 62-inch two-by-four should be centered and screwed to the wall with the line at the top of the stud. Put 3 1/2-inch screws through the stud and into each wall stud using a drill/driver.
Step 4: Secure The Legs To The Wall
The ends of the 62-inch stud are where you should stand the two door sections that you cut in half. At a 90-degree angle from the wall, they ought should protrude. The legs are as shown. To fasten the legs to the wall, use the drill/driver to drive two screws through the sides of the door closest to the wall and into the ends of the 62-inch stud.
Step 5: Push The Door Tight Up Against The Wall
With one side of the door resting on the 62-inch stud, center it on top of the legs. firmly close the door against the wall.
Step 6: Fasten The Door Vertically Into The 62-inch Stud
Utilizing 3 1/2-inch screws, fasten the door vertically into the 62-inch stud starting at the top. Along the 62-inch stud's length, they are spaced every six inches.
Step 7: Screw Into The Top Edges Of Each Leg Vertically
Screw into the top edges of each leg vertically from the top of the door, spacing them 6 inches apart.
Step 8: Put The 24-inch Studs Inside
Put the 24-inch studs inside, flush against the side of the legs and underneath the top. The stud should be flat against the legs on its 3 1/2-inch side. This is a brace. After centering them, fasten them to the sides of the doors with screws spaced every three inches. Finish by spacing your screws every 6 inches and driving them vertically into the bracing from the top of the door.